Automobile engine cylinder valve spring detection software is the ThinkEyes series software developed by our company (Suzhou Giant Image Inspection Technology Co. Ltd.) referred to as ThinkEyes_Spring.
The visual part is a whole placed on the robot arm. The robot controls the front rear left and right movements above the workpiece. For each position moved a spring lock clip image is taken. One workpiece needs to be photographed 16 times. After all the photographs are completed the image stitching process is performed.
Automobile engine cylinder valve spring detection software uses the spring structure to change the pitch of the upper and lower parts of the spring structure and the lock clip is not installed properly. The car engine cylinder detection device developed by the principle of the lock clip is raised. The high-sensitivity industrial camera can detect whether the lock piece is installed in place. Whether there is a missing installation and whether the intake and exhaust springs are reversed or misplaced can help the user to accurately grasp the cylinder lock clip and the spring installation state. The equipment can be applied to the parts assembly process of the machining industry to realize defect detection. It is an important and effective product process monitoring and testing equipment.
The device consists of a set of specialized imaging optics and high-sensitivity camera modules that provide the user with product quality inspection during the installation of the lock clip and spring into the cylinder.
System configuration table
|
Image Acquisition Module (Set) |
- High Resolution High Sensitivity Industrial Camera
- High signal to noise ratio cooling sensor
- Exposure time supports 0.01s to 6s which is convenient for customers' various testing needs
- Large target lens unit |
|
Software module |
- Detection - main operation interface;
- System Configuration;
- recipe settings;
- Hardware debugging;
- User Management; |
|
PC |
- Standard configuration |
* Integration
The spring detection is integrated with the lock clip detection and the image data screen is displayed in a sub-area.
* Flexibility
The user can select and test the lock spring according to the actual needs of the production.
* Perfection
Comprehensive software management system spring data and lock clip data are monitored simultaneously to meet different application needs.
* Diversity
The software supports a variety of lock clip spring specifications the common lock clip spring specifications users only need to call
other specifications of the lock clip spring can be customized for data acquisition.
* Stability
The captured images can be archived in multiple ways and transferred to other stations in the pipeline.
Key system parameters:
a. Operating status selection value: online
b. Operating mode: automatic
c. Hardware settings camera: choose according to the actual situation
d. Communication equipment: Mitsubishi and Siemens full range of PLC
e. Communication equipment: Ethernet is adjusted according to actual conditions;
Key recipe settings:
a. camera parameters
Ø First click to use the default;
Ø After using the default modify the exposure time and gain according to the actual situation whether the image is rotated flipped etc.
b. Spring parameters: adjusted according to customer site
c. Lock clamp parameters: adjusted according to customer site
d. Save and apply: “Save and Apply” to apply the latest recipe settings without shutting down the system.
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