Suzhou Jueneng Image Detection Technology Co., Ltd.

Component EL Appearance Machine

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The EL-AI all-in-one machine adopts a 12-focus high-definition image system on the component EL and appearance detection and collects images in three times. The dual-HD 4K displays are separately displayed which is convenient for personnel to observe and detect.

In terms of image quality the quality of EL image is better than the "Technical Specification for Photoelectric Luminous Defect Tester for Photovoltaic Modules" which is referred to as SEMI standard A which can achieve a resolution of 0.35mm/pixel; the appearance detection adopts a single camera of 10 million pixels single format The appearance of the component can reach hundreds of millions of pixels and it can quickly identify foreign objects of 2mm or more and can partially enlarge and identify foreign objects below 2mm.
In the transmission speed the line sweeps the data the images are displayed in parallel and the test is tested at the same time. The working beat can be controlled at 28S.
In the design of the mechanism the regular module and the probe power-up module are equipped with handle adjustments which can quickly change the size components. The surface of the conveyor belt is covered with a protective layer of flocking cloth which does not scratch the assembly. The stop mechanism adopts the upper split spiral blocking operation mode without scraping the assembly and the brave gear bar operates accurately and does not affect the photographing field of the lower CCD.

Online EL test unit suitable for component EL test component transmission height 960mm component lengthening and growth single camera pixel 2400w under lighting.
Ø The component is transmitted at the previous station and signals.
Ø The EL inspection unit receives the signal and the component is passed to the unit of work.
Ø The front positioning component moves the variable frequency motor decelerates the component contacts the positioning post and the motor stops running.
Ø Probe action (make the probe on top of the test module).
Ø The camera automatically takes a picture and automatically stores the test results in the computer and the probe is reset.
Ø The motor runs the transmission assembly and the assembly leaves the unit.
Ø When the main part is running the operator observes whether the tested components meet the requirements.
Ø The barcode scans the input and saves it automatically by barcode automatically watermarking the image.
Ø Defect category customization function defect classification automatically generates date folder automatic save and query function.
Ø Picture save format save path modification function.
Ø Image display pixels software can be adjusted to meet different orders of customers.
Ø Scalable MES interface image data can be uploaded directly to the server

* Integration
The EL and the appearance are integrated the image data is displayed on a dual screen and the personnel operation is simple.
* Efficient
Line sweep acquisition of images image data in parallel display saving time work beats 28s.
* High definition
The number of EL pixels can reach more than 26 million the resolution is 0.4mm/pixel; the appearance image can reach hundreds of millions of pixels the resolution is 0.16mm/pixel and the recognition rate is high.
* Perfection
A comprehensive software management system two sets of data are simultaneously monitored to meet different application needs.
* Provincial cost
It saves the traditional appearance inspection station and integrates with EL. It only needs to be operated.

Item	EL-AI	Remarks
Shooting mode	Multi-camera scanning (EL4 camera + appearance 4 camera)
Applicable component size	≤2000mm*1000mm
Monitoring point	before/after lamination compatibility
Working cycle beat	Appearance + high current + low current <30s
Working cycle beat	Appearance + high current EL (<1s exposure) <28s	long side mode
Transmission direction	Long-side feeding non-uplifting
Dark box	partial black box
Light source	area array backlight + strip side light source
Transmission module	ervo synchronization (Panasonic / Delta)
Corrected	X Y two-way cylinder (SMC/AirTec)
Power-on	electrode
Power supply	1~100V&0~10A

Item	EL-AI
The number of pixels	23million12（EL），10million12（AI）
Camera type	German imported industrial camera
Camera interface	GigE industry standard
Pixel resolution	0.35mm/pixle(EL)，0.16mm/pixle(AI)
Single camera shooting range	2*3battery
Image acquisition time	1~10sadjustable
Lens	NIR industrial lens (EL) high-definition lens (AI)
Display	dual 4K display

Item	EL-AI	Remarks
Equipment Name	Component EL Appearance Machine
Equipment specification model	EL-AI scanning
Power supply	AC 220V+/-5%，1P+1N+1PE(1相3线制)，10A， 50HZ
Shooting mode	Multi-camera scanning (EL4 camera + appearance 4 camera)
Applicable component size	≤2000mm*1000mm
Monitoring point	before/after lamination compatibility
Working cycle beat	Appearance + high current + low current <30s
Working cycle beat	Appearance + high current EL (<1s exposure) <28s	long side mode
Maximum production capacity	>2618 blocks / day
Weight	740kg
Online operato	1
Power (kw)	Peak power 2.0KW rated power 1.5KW.
Air consumption (L/min)	15.4L/min
Air consumption (MPa)	Pressure 0.5-0.8MPa clean compressed air flow rate 1.6L/min access equipment gas pipe diameter ¢10mm
Noise (dbA)	＜72db
Transmission direction	Long-side feeding non-uplifting
Dark box	Partial black box
Light source	Area array backlight + strip side light source
Transmission module	Servo synchronization (Panasonic / Delta)
Corrected	X Y two-way cylinder (SMC/AirTec)
Power-on	Electrode
Environmental requirements	Temperature: 18-30 ° C; Humidity: 20% ~ ~ 60%; no acid or alkali and other corrosive gases in the air

EL一体机机台操作说明