The engine cylinder cylinder hole detection software is the ThinkEyes series software developed by our company (Suzhou Giant Image Inspection Technology Co., Ltd.), referred to as ThinkEyes_Hole.
The visual part is a whole, placed on the robot arm. The robot controls the movement from the top to the bottom of the workpiece and takes an image every time it moves one position. Finally, the image is unfolded and stitched into a finished image of the hole wall. For each fixed depth of shooting, one cylinder hole needs to be shot 6 times, and the detection aperture is from 65mm to 100mm.
Automobile engine cylinder cylinder hole detection software uses the cylinder hole left in the cylinder cylinder to grind the sand hole left by the cylinder hole surface. Under the natural light, the car engine cylinder detection device developed by the principle of scattered bright spots, its high-sensitivity industrial camera can detect the cylinder hole Whether there are fatal defects such as sand holes and scratches can help the user to accurately grasp the state of the cylinder holes after the cylinder holes are ground. The equipment can be applied to the metal workpiece milling process in the machining industry to realize the defect detection caused by milling, and is an important and effective product process monitoring and testing equipment.
The equipment consists of a set of specialized image optics and high-sensitivity camera modules, which provide the user with product quality inspection during the grinding process of the cylinder bore.
System configuration table
|
Image Acquisition Module (Set) |
- High Resolution, High Sensitivity Industrial Camera
- High signal to noise ratio cooling sensor
- Exposure time supports 0.01s to 6s, which is convenient for customers' various testing needs
- Large target lens unit |
|
Software module |
- Detection - main operation interface;
- System Configuration;
- recipe settings;
- Hardware debugging;
- User Management; |
|
PC |
- Standard configuration |
* Integration
The detection and image data are traced and integrated, and the image data is displayed in comparison with the manual screen.
* Flexibility
The user can select and test the surface of the cylinder bore according to the actual needs of the production.
* Perfection
Comprehensive software management system, multiple sets of cylinder hole data are simultaneously monitored to meet different application needs.
* Diversity
The software supports a variety of cylinder bore specifications. The common cylinder bore specifications can only be called by the user. Other cylinder bores can be customized for data acquisition.
* Stability
Large target lens for improved resolution, for capturing images that can be archived in multiple ways and for transferring data to other stations in the pipeline.
Key system parameters:
a. Operating status selection value: online
b. Operating mode: automatic
c. Hardware settings camera: choose according to the actual situation
d. Communication equipment: Mitsubishi and Siemens full range of PLC
e. Communication equipment: Ethernet is adjusted according to actual conditions;
f. QR code scan code gun setting (according to the actual setting of the customer site)
Key recipe settings:
a. camera parameters,
Ø First click to use the default;
Ø After using the default, modify the exposure time and gain according to the actual situation, whether the image is rotated, flipped, etc.
b. Cylinder hole defect parameters: adjusted according to customer site
c. Save and apply: “Save and Apply” to apply the latest recipe settings without shutting down the system.
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